Our ideal clients are:
We Provide
Mining
Oil & Gas
Energy Industry
Crane Industry
Construction
Construction
Councils
Chemical Industry
Power Stations
Cotton Industry
Abattoirs
Aerospace
Defence Aviation
Commercial Aviation
Safety Training
Inspection & Service
Equipment Sales & Hire
Standby and Rescue Personnel for Confined Space Safety
Safety Consulting
A Culture of Safety & Risk Management
Australia’s highest rated safety services organisation on Google and Facebook: Click here to see reviews
Our ideal clients are:
We Provide
Mining
Oil & Gas
Energy Industry
Crane Industry
Construction
Councils
Chemical Industry
Power Stations
Cotton Industry
Abattoirs
Aerospace
Defence Aviation
Commercial Aviation
Safety Training
Inspection & Service
Equipment Sales & Hire
Standby and Rescue Personnel for Confined Space Safety
Safety Consulting
A Culture of Safety & Risk Management
ZOKAL refurbishes quickfill stations for several underground coal mines in NSW
Our refurbishment process ensures an as-new quickfill station is returned to site ready for operation.
Before Refurbishing
After Refurbishing
A quickfill station that has just arrived from the mine, ready for refurbishing.
A quickfill station that after refurbishing with a 10-year Warranty.
Zokal refurbishment and service regime consists of:
Hydrostatic testing of high-pressure air storage cylinders
High-frequency ultrasonic cleaning of all components prior to service
Following cleaning, servicing and new parts replacement for all components including cylinder valves, sequential valves, pressure regulator, poppet check valves, non-return valves, quickfill valves, particulate filters, control valve, pressure gauges, refill hoses & fittings.
If required crack repairs, blast and painting of quickfill station and storage cylinders.
Tubing repairs or modification.
Pressure testing of all components and complete system to 350 bar
Air analysis and supporting documentation
The CABA Quickfill Station is returned to the site as new and ready for another ten years of trouble-free operation (OUR GUARANTEE).
CABA Cleaning & Decontamination
For years, mining safety and improvement of the miner escape system include:-
Cryovacing (vacuum sealing) of the CABA suit to protect and maintain the hygiene of the CABA suit underground to keep it in pristine condition for use in an emergency.
Working with Australian Standards to extend the Hydro testing of the G size cylinder from 5 years to 10 years.
Before Cleaning
After Cleaning & Decontamination
CABA masks and equipment contaminated with mould and fungi, unsafe for miners to use
CABA masks completely cleaned and decontaminated, pressure sealed to prevent recontamination prior to use.
Zokal is the undisputed leader in Inspection and Servicing of Compressed Air Breathing Apparatus (CABA suit) used in mining.
We developed a cleaning, decontamination and service process for a CABA suit because of mining industry concern for Work, Health and Safety issues relating to people putting on and breathing from contaminated CABA Suits.
To facilitate this, we purpose built 400 sq. metre CABA service facility, incorporating two service laboratories, self-draining cleaning and sanitising areas, high-pressure cylinder hydrostatic test station and cylinder recharging area.
Fungi and mould contamination is a potential problem with CABA equipment.
This contamination could result in long term health problems for miners who breathe from contaminated breathing apparatus increasing the exposure to a miner’s respiratory areas. For this reason, Zokal researched the most effective substance for killing mould without corroding the surface of the equipment. Once we had found the right agent, we then incorporated that into our system. Once we have the equipment free from any contaminants, the final step is to seal it in a vacuum bag of such a material to disallow ingress of gas or fungi spores to maintain the hygienic integrity of the breathing apparatus.
Our mining clients who have had their equipment serviced this way for years believe that the process is definitely industry best practice and they cannot fault the results. Their employees are guaranteed clean, decontaminated CABA Suits when removed from their vacuum sealed bag.
Mining clients save money and time through discontinuing monthly pressure checks of CABA suits,
The integrity of the CABA can be assessed at a glance by the degree of vacuum that the bag displays, so monthly checks are no longer necessary.
Why has Zokal been successful with this process while other companies have failed? It’s because of our strict adherence to our systems, so our results are consistent. Zokal is ISO- 9001, 14001 and 18001 and certified, which means our processes are audited annually. You’ll probably find that our competitors have not bothered to go to these lengths to ensure quality.
Compliance to manufacturers specifications
PosiChek computerised testing and the resulting reports ensure compliance of the CABA Suits to the manufacturer’s specifications and when added to the Zokal generated equipment register meet all statutory requirements.
Zokal is Australia’s Highest Rated Safety Services Provider
On Site Safety Training on your Premises
Save time and money – We’ll bring Confined space and height safety training to your location with our purpose built on site safety training trailer.
By bringing the training to your location you no longer have to scale down operations while key staff travel to another location to train. It also gives you more flexibility with your scheduling.
With over 40 years experience with work health and safety, Zokal can help with all your WHS compliance issues.
Work health and safety compliance is critical if you manage or supervise staff in potentially dangerous situations, so you’ve come to the right place. We can help free you from all your work health and safety problems– so you can get on with doing what you do best, knowing your workplace is safe and fully WHS compliant.
With the ever increasing compliance workload and the stress of knowing that you could be personally liable if anything goes wrong, it’s reassuring to have Zokal on your team!
HIGH RISK PROJECTS & CONSULTATIONS
Click on the image to view recent projects
BEFORE WHS LEGISLATION
People share their stories
Australia’s Highest Rated Safety Services Provider
Confined Space Safety
Working at Heights Safety
Zokal are experts on Confined Space Safety. Click on the links below to find out more:
Zokal are experts at Working at Height Safety. Click on the links below to find out more:
Testimonials from Happy Clients
A wealth of training knowledge and experience
“Zokal Safety Services has provided our training requirements for confined space, working at heights, fire fighting, sharps and hazardous chemicals for at least fifteen years.
Reliability and quality of their work over 33 years is faultless
“Zokal Safety Services have been a permanent service provider with Tomago Aluminium since 1983. Zokal have been on site every week for the past 33 years providing a reliable and quality service in maintaining our life support equipment…”
The high standards keep us coming back
“I am writing to you today to express my sincere gratitude to you and your team at Zokal Safety Services for the work you have done for Incitec Pivot Limited, BigN business unit during the past five years.”
Having this level of service made my job easier
“We have used Zokal Safety services to complete all the major services on our CABA suits used underground as part of our Escape system. This has included:”
Articles from our
Resource Library
Zokal is COVID Safe
Zokal Safety Australia has a COVID-19 Safety Plan and we are committed to keeping you safe. We are officially registered as a COVID Safe business
Coronavirus Precautions, Safety Servicing
Zokal Safety Servicing will continue regular servicing throughout the Coronavirus Crisis. We will be taking special precautions to prevent transmission of the virus. Based on information and guidelines from Australian health authorities and the World Health...
Coronavirus Precautions – Safety Training
Zokal Safety Training will continue regular training throughout the Coronavirus Crisis. We will be taking special precautions to keep students safe. Given the current information, Zokal Safety Training has implemented the following protection measures and will...
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ABOUT US
Zokal Safety Australia obtained Quality Assurance Accreditation in 2004 and has been registered for QA ISO 9001:2000, OH&S 18001- AS/NZ 4801 and Environmental 14001 with DAS (Direct Assessment Services) Registrars…more
QUICK LINKS
CONTACT DETAILS
Zokal Safety Australia – Friesian Business Centre Unit 4, 5 Friesian Close, SANDGATE, NSW 2304, Australia
Zokal Safety Training – Friesian Business Centre Unit 5, 5 Friesian Close, SANDGATE, NSW 2304, Australia
- TEL: 02 4960 9611