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CABA Quickfill Stations Refurbishing

Keeping the Air Supply Safe for Australian Miners

Quickfill stations are critical to maintaining breathable air supply in confined spaces and emergency response operations — but like any pressure-rated system, they require regular maintenance to remain safe, compliant, and ready when lives are at stake. Over time, components wear, valves lose integrity, and contamination or damage can compromise system performance.

Zokal Safety Services provides professional refurbishment of Compressed Air Breathing Apparatus (CABA) Quickfill Stations, restoring them to like-new condition in full compliance with Australian Standards. With over 35 years of experience in high-pressure breathing systems, we service Quickfill Stations used by industrial, mining, and emergency service operators across Australia, ensuring uninterrupted air supply when it matters most.

Our Core CABA Quickfill Stations Refurbishing Services:

  • Complete Disassembly and Internal Cleaning of all components, valves, and connections.
  • Leak and Pressure Testing to ensure system integrity and safe operation under high pressure.
  • Replacement of Worn or Damaged Parts, including hoses, gauges, valves, and fittings.
  • Repainting, Relabeling, and Resurfacing to restore equipment visibility, durability, and compliance.
  • Fast Turnaround (Typically 2–3 Days) to minimize disruption and return critical systems to service quickly.

Our Services

Call Zokal Today

confined Space Equipment Servicing

Confined Space Equipment

Zokal specializes in the inspection, servicing, and certification of confined space entry equipment, including tripods, winches, fall arrest devices, harnesses, and retrieval systems. We ensure that every piece of equipment meets current Australian Standards (AS/NZS 2865) and manufacturer specifications. 

Height safety equipment servicing

Height Safety Equipment

Zokal offers full servicing and inspection of harnesses, lanyards, inertia reels, fall arrest systems, and static lines. Our qualified technicians ensure that your height safety gear complies with Australian Standards AS/NZS 1891, thorough visual inspections, dynamic testing where required, and certification documentation.

Fire Safety Equipment Servicing

Fire Safety Equipment

Zokal offers comprehensive servicing of fire safety equipment including fire extinguishers, fire blankets, breathing apparatus, and emergency rescue equipment. We inspect, test, and certify according to Australian fire safety regulations (AS 1851), ensuring rapid, reliable response in an emergency.

Anchor Points and Static Lines

Anchor Points & Static Lines

Our expert technicians provide thorough inspection, load testing, and recertification services in full compliance with Australian Standards AS/NZS 1891.4. We ensure that all systems, whether on rooftops, structures, or industrial settings, remain secure and reliable, giving your team the confidence to work safely at any elevation.

Industrial Lifting Equipment

Industrial Lifting Equipment

Zokal’s servicing covers hoists, chain blocks, lever blocks, slings, and lifting beams, ensuring they meet Australian Standards AS 4991 and AS 1418. We provide detailed inspection, load testing, and re-certification to identify wear, fatigue, or compliance issues before they become a problem.

Gas Detectors and Bump Test Gas

Gas Detectors & Bump Test Gas

 

Zokal provides NATA-traceable calibration, servicing, and bump test gas supply for all major brands of portable and fixed gas detectors. Regular calibration ensures that your detectors correctly identify hazardous atmospheres, meeting both manufacturer guidelines and workplace health and safety regulations.

CABA Quickfill Stations Servicing

CABA Quickfill Stations

Zokal offers comprehensive refurbishment services for CABA Quickfill Stations, including pressure testing, valve servicing, cleaning, and re-certification to maintain optimal performance. Regular refurbishment ensures reliable emergency air supply, extends equipment lifespan, and guarantees compliance.

CABA Decontamination services

CABA Decontamination

 

Zokal provides full decontamination services for Compressed Air Breathing Apparatus (CABA) units, removing contaminants such as dust, chemicals and fungi. Our specialized processes extend the life of equipment, ensure compliance with manufacturer and Australian regulatory standards.

Additional Servicing and System Support:

  • Compliance with applicable Australian Standards for breathing air systems.
  • Refurbishment of both portable and fixed Quickfill Station configurations.
  • Functional testing of fill connectors, regulators, burst valves, and hose integrity.
  • Removal of hydrocarbon residues, particulate matter, and internal contamination.
  • Restoration of cabinet seals, latches, and hardware for rugged site readiness.
  • Inspection of integrated pressure gauges and fill timers.
  • Re-labelling and tagging for traceability, re-certification dates, and WHS documentation.
  • Batch servicing available for multiple units across industrial or mining fleets.
  • Collection and return service available across NSW and major industrial zones.
  • Optional integration with CABA cylinder and breathing apparatus servicing schedules

Ready to breathe easy? Book your CABA servicing and decontamination with Zokal today — and ensure your team’s life-saving gear is safe, clean, and certified.

Contact Zokal Today on (02) 4960 9611 for a Free, No Obligation Consultation

Our Certifications

iso-certificates
lloyds-cert
dept-defence-logo
australian-govt-logo
sai-global-cert

Authorised & Certified Service Centre for

msa
scott
bw
cac
spanset
sala

Before Refurbishing

Quickfill-before

After Refurbishing

Quickfill-after

Why Regular Refurbishment Matters

Quickfill Stations are often exposed to rough conditions — including dust, vibration, temperature swings, and chemical contaminants. A compromised valve or leaking hose may not be visible, but it can lead to catastrophic failure in the field. Regular refurbishment ensures that seals, regulators, and safety valves operate exactly as required — keeping your teams protected in real-time emergency situations.

Zokal’s refurbishment services not only restore safety and performance but extend the life of your equipment — reducing capital expenditure while ensuring absolute reliability. Whether your Quickfill Station is used in confined space rescue, mine site entry, or industrial maintenance, we help you ensure that clean air is always available on demand.

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What our customers say

five-stars

Greg had excellent knowledge and great teaching skills that were clear and precise.

Joel Klabbers

 

five-stars

Very in depth 3 day confined space entry training. Comprehensive simulations and all equipment is in great condition.
Feeling confident to enter confined space and perform rescues.
Highly recommend!

Nick Luxton

 

five-stars

Barry was awesome the training was efficient and i am now much more knowledgeable whilst working at heights.

Riley McArthur

 

five-stars

Great training facility and instructor. Would recommend to all looking for top training skills and knowledge.

Blake Kilian

 

five-stars

Amazing training experience and very knowledgeable team passionate about safe practices and procedures. Great confidence for future work in the industry.

Molly Gibson

 

five-stars

Have done all my training at zokal
They do a great job at what they do so I will be going back .  Thanks team.
P.s lunch is good to
Greg did a good job with confined space training.

Brad Griffith

five-stars

Kind instructor and easy to get along with, very thorough training and willing to answer any questions you may have.

Jaysen Lindsay

five-stars

Training was very organised and well planned. Trainer had a broad amount of experience and taught the class well. Would recommend.

Lachlan Standing

five-stars

Very knowledgeable Trainers.
Excellent facilities.
Great use of practical and quality equipment.
Would highly recommend.

Baz Abroad

five-stars

Very well planned out and was well taught.

Chris Foye

five-stars

Great experience at LVR/CPR with Tim. Lots of knowledge and experience shared.

Cassandra Jewell

five-stars

Thorough training, including modules other companies exclude under the “same” training courses. Excellent class ratios with great delivery for all education levels. Clean and well equipped facilities to give experience based training.

Nathan De Pasquale